Inspire Extrude Metal is designed to realistically and accurately simulate metal extrusion processes, even for complex profiles and challenging materials. The software analyzes the relationship between profile geometry and process parameters, providing deep insight into material behavior throughout the entire extrusion phase.

With an intuitive interface, users can quickly prepare the geometry, define process conditions, and run the simulation. Results include detailed information on profile deformation, thermal distribution, overheating, surface quality, and tool behavior. The system identifies potential defects in advance, such as back-end contamination or weld lines.

Inspire Extrude Metal helps eliminate physical prototypes and rework by enabling early design validation. Simulation-driven development shortens design cycles, increases production yield, and measurably improves the quality of final extruded components.

During analysis, Inspire Extrude Metal provides practical guidance for die design: optimized geometries for uniform thermal distribution, tool material choices that influence deformation, and tolerances that can be improved already in the virtual phase. This enables the design of more durable and stable dies, reducing wear, maintenance, and rework, with tangible benefits in long-term reliability and cost efficiency.